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The Invisible Enemy: How Corrosion Weakens Wire Ropes (And How To Stop It)

Wire ropes provide silent power for bridges, construction cranes and elevators. These components have to withstand severe conditions and must support heavy weights. In the absence of proper maintenance even wire ropes that are of top quality may get worn out, which can result in a costly breakdown and security risks.

Corelube knows, after more than forty years of service in the field how vital wire ropes are. The company develops, engineers and manufactures the most advanced Wire Rope Lubrication Systems, Grease Systems, Cleaning Systems as well as Groove Cleaners to ensure ropes function at their highest performance in the years to come.

The Two-Pronged Approach to Wire Rope Care:

To extend the lifespan of wire ropes it’s important to use a dual approach. The interior core wires are protected from deterioration and corrosion, while the wires that are outside need to be shielded from elements and extreme wear.

Interior Protection Corrosion is an invisible enemy of wire ropes. Moisture or contaminants can seep into the strands that surround it and cause internal rust which weakens the rope’s core. Corelube’s Wire Rope Lubrication Systems inject an exact amount of lubricant to the core, forming the barrier against corrosion by reducing friction inside and creating a protective layer.

Exterior Protection: The outside wire rope strands are subject to numerous challenges like abrasions, dirt and extreme weather conditions. If these conditions are not addressed, they can cause wear and tear, which can lead to breakage of strands, and eventually a rope failure. Corelube’s Wire Rope Cleaning Systems and Groove Cleaners remove dirt, debris, and old grease, preparing the surface for proper lubrication. This does not just improve the efficacy of the grease, but also allows for early detection of issues such as broken strands and excessive wear.

Corelube is a one-stop solution for wire rope maintenance solutions

Corelube provides a holistic perspective on wire rope maintenance. Their systems are created to cooperate to provide the most comprehensive solution for your specific needs:

Corelube’s Wire Rope Lubrication System: Corelube has a wide range of wire rope lubrication options, ranging from dispensers that are automated to provide continuous protection and manual applicators for applying lubricant precisely. The systems they offer are designed to be simple to operate and precise making sure that the lubricant is distributed evenly and has maximum penetration.

Wire Rope Grease Systems: Different applications require different lubricants. Corelube offers a broad range of high-performance lubricants that are designed to withstand extreme temperatures, massive loads and extremely harsh environments.

Wire Rope Cleaning Systems Proper cleaning is crucial for lubrication to be effective. Corelube’s cleaning equipment, which includes Wire Rope Groove Cleaners, utilize innovative technologies to remove dirt debris, dirt, and old grease effectively. This provides an easier surface for proper lubricant use and precise inspections.

The benefits of investing money in the maintenance of wire ropes:

Corelube’s maintenance systems for wire ropes come with a host of benefits.

Corelube’s systems can significantly increase the life expectancy of wire ropes. They can also save money by reducing the need for replacements.

Improved Safety: Well-maintained wire ropes are less vulnerable to breakage, reducing safety hazards and encouraging more safety in the workplace.

Improved Equipment Performance – Clean and greased ropes work better and reduce the amount of energy used and wear and tear on equipment.

Reduced Downtime : Regular maintenance helps prevent unexpected breakdowns of equipment. This minimizes downtime, and keeps operations running smoothly.

Corelube: Your Partner in Wire Rope Reliability

Corelube’s commitment is to provide the tools and knowledge needed to ensure the reliability of wire rope performance. Solutions that are customized can be found for many industries and applications. Their expert team can help you choose the ideal system for specific needs and provide regular support to make sure the wire ropes are operating at maximum performance for many years to come.

Don’t let your equipment hang by strings. Contact Corelube today to find out the ways their maintenance of wire ropes help keep your project running effortlessly and safe.

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